Tube mill of Part of the roll changing
The non-roller-changing round tube mill is a new product developed by our company. When changing product specifications, all the forming machines do not need to replace the rolls. The fine-forming stand that used to need to replace the rolls does not need to replace the rolls on our unit. In this way, it can be Save a lot of roll investment, especially suitable for large and medium-sized mills. When changing product specifications, the adjustment of the rolls is also automated. Just enter the parameters such as pipe diameter, wall thickness, and material on the HMI, and all the rolls will be automatically adjusted to the appropriate position, and the material will be started directly for production. This saves a lot of adjustment time when changing models, makes it possible to produce multiple varieties and small batches of orders, increases the operation rate of the unit, and improves the start-up rate of the unit. And the automatic computer changeover can also make the adjustment accurate, reduce the error of manual adjustment, improve the yield of the unit, and increase the economic benefit of the unit.This unit can produce excellent API standard steel pipes, as well as general fluid steel pipes and structural steel pipes.
Recommended unit specifications
1 |
Φ108~Φ219 |
Thickness 2-12mm |
High strength mild steel |
2 |
Φ114~Φ273 |
Thickness 2-14mm |
High strength mild steel |
3 |
Φ127~Φ325 |
Thickness3-16mm |
High strength mild steel |
4 |
Φ168~Φ426 |
Thickness 3-18mm |
High strength mild steel |
5 | Φ219~Φ508 | Thickness 4-20mm | High strength mild steel |
Process flow
Coiling - Uncoiling - Leveling - Shear Butt Welding - Looper Storage - Fine Leveling - Forming - High Frequency Welding - Water Cooling - On-Line Ultrasonic Testing - Intermediate Frequency Annealing - Stable Pulling - Air Cooling - Water Cooling - Sizing - Flying Saw Cut to length - flat head chamfering - hydraulic test - off-line ultrasonic welding seam and pipe body inspection - weighing and measuring length spray marking - finished product collection.
Contor flying saw system for friction saw machine control.
1.high precision & high EFT 2.response quickly & well synchronism 3.PLC to operate I/O, deep extension and simple wiring.
Dedicated for cutting carbon steel, stainless steel, high-strength steel and other tubes.Applicable types of tubes: outer diameter < 219 mm, thickness < 6mm